Rice Milling Custom Design Services
Processing Flow Design
Satake project engineers, process engineers and project drafters are fully aware of the many, varied methods for erecting mills, cleaning plants, storage silos, packaging facilities, installing material handling systems and complying with current legislation with regard to health and safety. When requested, Satake can offer your architects and engineers advice based upon our extensive experience. Because each customer has their own particular requirements, each plant is designed based upon individual design specifications. Satake can produce the right solutions, at the right time for the right price.
Design and Contract – Complete Process Facilities
In the building of a completely new plant, there is much to be considered. Satake USA is able to undertake the whole complex work of designing, manufacturing, procuring, erecting, and commissioning complex instalations. Our tehnicians and engineers provide expert service at every stage from the conception to the creation of the new plant. Their expertise covers the whole field of materials handling, grain processing systems, storage, packing, power supplies and building services requirements.
Satake – CPE Engineering team up to plan, design and deliver a beautiful, industry-standard turnkey rice mill in Thailand.
CONSULTING SERVICES
Technical Solutions
Our team of engineers will translate customer requirements into a technical solution, defining the process and plant layout. Full consideration is given to power consumption, staffing levels, maintenance and capital costs to provide the most suitable economic package.
Analyzation of Processing Systems
Satake professional engineers are available to review and analyze existing or planned operations and offer proposals for engineered solutions for the improvement of plant performance.
Running Reconstruction
The economics of mill operation often make it necessary to maintain output even when the mill is undergoing a reconstruction and modernization program. Good advance planning is coordinated by Satake to maintain continuous milling activity during the changeover period leading to optimum output.
Remodeled Mills
Progressive milling companies seeking to improve productivity must examine the merits of a remodeled mill compared with the building of a band new plant. Often the remodeling within an existing building is the most cost effective solution. Irrespective of the location or the immensity of the task, our staff will resolve your remodeling problems for you, with step-by-step approval of each phase if necessary. A remodeled mill prepared by Satake is effectively a brand new mill and our track record speaks for itself.
FIELD SERVICES
On Site Repair
Satake USA employs a team of professional service engineers, who to respond quickly and effectively to problems at plants both in the United States and abroad.
• Emergency Breakdown Repair
• Installations
• Repairs
• Upgrades
• Conversions
MAINTENANCE
Satake’s professional service and process engineers can assist in the development of planned preventative maintenance programs to insure greater plant performance and efficiency. In addition, Satake offers service contracts, through which our certified technicians perform scheduled maintenance on our electronic sorting machines. Participating customers experience less downtime, resulting in improved efficiency and production.
OPERATOR TRAINING
Satake USA offers training packages designed to meet customer’s specific requirements. Training of plant personnel, both process and administrative, is an effective way of improving performance and employee motivation. Discussions with the customer take place to determine the scope of the training and ways to monitor its effectiveness. Training manuals are custom prepared, covering all facets of milling operations. Both on and off site training is available. Satake Milling College offers three-day seminars covering the management and operation of modern rice mills. The course also provides ‘hands on’ experience using equipment installed in our testing center. The Satake Milling College combines the efforts of universities, Satake engineers and industry experts to provide training to the rice milling industry.
